Home/Evidence/Car-top sheave bearing

Case study 02 · Effectiveness validation

From 90% to 1%. The value of maintenance, made visible.

Abnormal runs 90% → 1% Car-top sheave bearing Office building Fixed Monitor

An elevator nobody could call

An elevator in an office building kept making strange noises and shaking as it ran — yet it had never actually broken down. How serious was it? Did any parts need replacing? Nobody could say.

Maintenance team

Had concerns, but no data to back them up.

Building management

Wanted to decide, but had no consistent measurement record to go on.

Without a shared language for judging risk, neither side could move the other, and the stalemate dragged on.

What the data said

Once the elevator was connected to Dr. Elevage, round-the-clock monitoring produced the first measurement-based answer — and it was worse than anyone had assumed:

>90%of runs each day were abnormal — almost every trip came with a hidden risk
>10×abnormal vibration amplitude, compared with normal
>2×abnormal noise energy over the normal noise floor, through the whole trip

One bearing, and the numbers turned around

With data on the table, the argument was over. The maintenance team replaced the car-top sheave bearing, and the abnormal share dropped immediately to under 1% a day — fewer than one trip in a hundred, against almost every trip before.

Share of abnormal runs per dayBEFORE VS AFTER REPAIR
Before
>90%
After
<1%

From almost every trip to fewer than 1 in 100.

Vibration: full trip, 3 axes, 27F → 1F downRECORDED · MOBILE APP
BEFORERun 009 · before repair
Before repair: full-trip 3-axis vibration, 27F to 1F down修前:27 → 1 层下行全程三轴振动
Vertical scale
±2.3
Abnormal phases
3 / 3
AFTERRun 050 · after repair
After repair: the same 27F to 1F run修后:同样的 27 → 1 层下行
Vertical scale
±0.8
Abnormal phases
0 / 3
Noise: the same elevator, before and after · audio spectrogramEnergylowhigh
BEFORE
Spectrogram before repair: a bright continuous noise band
AFTER
Spectrogram after repair: the noise band is much weaker

Before: a bright band of noise runs the full length of the trip. After: the same band is far weaker, and the abnormal noise no longer appears in this re-measurement.

Screenshots from the Dr. Elevage mobile app and audio analysis; recorded data, unedited; building and unit identity withheld. Note the vertical scales: ±2.3 before repair, ±0.8 after.

Making the value of maintenance visible

Before the repair, this elevator’s abnormal share was as high as 90% a day. After one part was replaced, it fell to under 1%. A cliff-edge drop like that makes the value of the maintenance work obvious to everyone — no one has to take anyone’s word for it.

For a maintenance company, this is usually the hardest thing to prove: the customer sees an invoice and a signed sheet, and good work looks the same as average work. Before-and-after data lets the team that did the job well say so with numbers — in the renewal conversation, in the bid, and in the report the manager passes up the line. For management, every spend comes with the evidence that it worked.

The delta is the deliverable. Not just the repair — the proof that the repair worked.